I've been working on my eBay Alto basket case project for the past month or so. I'm new to sax repair so not only am I slow, but I learn from my mistakes and I have been learning a lot.
The sax was shipped to me in the original case. Inside the case all of the parts were in a pile of styrofoam peanuts surrounding the body. The neck was inside the bell, wrapped in bubble wrap. The pivot screws were in the body. All rods were in a styrofoam block. I was fortunate that there were no missing parts. Obviously this was someone's pride and joy and one point, but it has seen a number of repairs over the years including some really ugly soldering around the lower key guards. All of the old pads were removed. All of the existing springs were left in place.
I removed all springs and did an ultrasonic tank cleaning of the body, neck, mouthpiece and all keys. Blew out the moisture with compressed air and waited for new pads to arrive from MusicMedic.
The body, neck and keys all cleaned up nice. The engraving on this horn is some of the best I've seen for old eBay offerings.
Last week I finally finished putting everything back together. I still have some work to do on springs and key regulation. My spring work is not great - several are longer than necessary and bent to try to get better padding fit. Most of the keys with hinges were bent out of true and that took me some time to get close. Not perfect, but close enough so that the keys aren't binding. Someone apparently had a fondness for swaging keys and most of these were so tight that they would barely move without removing some material. I don't have the high dollar hinge fitting broaches and I don't want to have to admit it, but I did make use of some flat files and round files to get parts moving. This isn't a Mark VI and if I weren't trying to learn repair on it, it would likely be in a dumpster somewhere.
Leak light test showed need for some improvement, so I spent some time trying to refloat the pads. I had already done some light tone hole leveling and checking key fit before padding. Time for the big moment - I put on a reed and mouthpiece from my current rental Selmer alto and spent some time trying to get some sound out of the old girl. I was not pleased with the results. Mostly high note squeaks and nothing in the low end would play at all. Overall a very stuffy feel to the horn. I had to go back and play my rental Selmer to make sure it wasn't just me - it wasn't. I'm new to learning all things Saxophone but I am able to play the chromatic scale reasonably well to two octaves.
@PigSquealer suggested checking for leaks. Since there was a previous repair to the neck receiver, that seems like a good thing to check. I put a latex glove in the bell, held all keys down and blew (instead of inhaling as suggested). The glove barely inflates before going flat. I ordered a neck leak checker gizmo from MusicMedic and after a little bit of fiddling was able to get it placed in position. A drop of dish soap and some water were added to the receiver and placed the neck and blew. The video tells the sad tale.
Neck Leak Results
Leaks in two places. I saw Matt Stohrer's
video showing a neck leak and repairing it using lapping compound to show the areas of the receiver that needed to be fitted better. I'm waiting on a neck tenon expander and some 600 grit lapping compound to arrive from Ferree's. I may not be able to get this repair done without spending the approximately $600 for two specialized pieces of equipment to adjust neck and tenon, but it's worth a shot. Stay tuned!